Clutch slippage can be caused by any number of problems. First would be
plate wear, where the friction material wears and the total pack
thickness
of the combined plates does not produce adequate pressure to fully grab
under acceleration. The slippage will often occur in the higher gears
and
under a load.
The hydraulic clutch system can cause problems with engagement and
disengagement. If the fluid gets old and gritty it can block the return
orifice in the master cylinder causing the clutch to not fully engage.
Disengagement issues can be caused air in the system, leaks in the
system,
or clutch hose expansion from a deteriorating hose.
Flushing the system
with fresh fluid is a good starting point. Keep in mind that if any of
the
components are damaged or leaking, the new fluid can make the problem
worse.
Use a high quality DOT 4 performance brake fluid. Because the
clutch
slave cylinder is mounted on the engine, it gets hot. A quality DOT 4
fluid
works better in these heated environments.
If you remove the master
cylinder cap and find gritty goo, you may find it advantageous to go
ahead
and rebuild the hydraulic system. This is especially true with the
slave
cylinder because if it leaks the fluid will attack and ruin the clutch
pushrod seal, which is a major repair.
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