Ticking or valve train noises are generally caused by loose or improperly adjusted valve clearances. Louder ticking noises isolated to one or more valves can indicate beginning or advanced camshaft and rocker arm failure.Read More...
A rattling or grinding noise coming from the mid-center and/or top of the engine most often indicates loose cam chains. The noise is more audible at lower engine RPM, or during deceleration.Read More...
Through the many years of working with the Honda V-4 engine, the main problem causing cam and rocker arm failure is the lack of a good oil supply to the heads. Read More...
The constant mesh 6-speed transmission in the V4 uses engagement dogs
that
protrude from the sides of the pinion gears and engage into the
rotating
wheel gears.
Over time the engagement dogs will wear or round-off, so
the
total engagement contact surface is reduced. Speed shifting and/or not
getting it all the way into 2nd accelerates the wear. The first to
second
shift is the longest throw in the transmission. You are moving the same
pinion gear out of first, through neutral, then into second.
The
popping
out problem often starts as a ratchetting effect in and out of gear,
where
the shift fork tries to hold the gear in position but ultimately fails.
Once the shift fork or groove it fits into wears, the problem advances
to
popping out of gear and into a false neutral under acceleration.
The
repair
requires replacement of all the worn gears and forks, or a machining
process called a gear undercut can be used to restore the contact
surfaces
by cutting a reverse angle in the engagement dog and mating wheel gear
slot. The undercut service provides a long term repair because the
gears
draw together once the initial engagement occurs. The machining process
is
usually much less costly than buying new gears.