A rattling or grinding noise coming from the mid-center and/or top of
the
engine most often indicates loose cam chains. The noise is more audible
at
lower engine RPM, or during deceleration.
The noise is caused when the
cam
lobes flip over on the rocker arms. The rattling or grinding sound
happens
because the chain goes loose between the sprockets or on the tension
side
of the chain.
Honda has revised the design of the cam chain tensioners
to
provide more tension arm travel, more tension, and an improved locking
mechanism. The revisions were due to finding that the tensioner was
running
out of travel and not tightening a cam chain that was still within
length
spec.
The best way to determine if you have loose cam chains is to
physically inspect them.
With the valve covers and alternator cover
removed
and beginning at TDC 1-3, rotate the engine with the alternator bolt
for
two complete revolutions. Stop at each 90° interval, and check the
tightness of the chain just below the uppermost surface of the chain
guide.
The chain should be snug against the guide at all of the intervals. If
at
any interval the chain is loose, you can benefit from installing the
updated cam chain tensioner assemblies. Installing the revised
tensioners
works to tighten the cam chain in most circumstances. There are a few
instances where the chain is stretched past the wear limit, or is
looser in
one spot than others due to uneven stretch. The corrective action would
be
to replace the cam chains and install the revised tensioner assemblies.
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